Man-made brick manufacturing line
Streamline Your Construction Project with an Automated Man-made Brick Manufacturing Line
For contractors, developers, and industrial manufacturers seeking a reliable and high-volume source of construction materials, investing in a modern man-made brick manufacturing equipment line is a strategic move. A fully integrated artificial brick production equipment system transforms raw materials like cement, fly ash, and aggregates into precisely formed, durable bricks with minimal manual intervention. The core of this efficiency lies in a high-performance artificial brick machine, which automates the critical processes of mixing, molding, and compacting. By centralizing these operations into a continuous man-made brick machine-based line, businesses achieve consistent product quality, significantly higher output rates, and reduced labor costs, ensuring a steady supply for demanding projects.
The ZK-9000 Man-made Brick Manufacturing Line represents the pinnacle of automated production technology in this sector. Engineered for robustness and 24/7 operation, this system integrates several key stations: a fully automatic batching system, a high-shear compulsory mixer, a belt conveyor network, a hydraulic brick pressing machine with programmable logic controller (PLC), an automatic brick stacking robot, and a centralized control cabin. The PLC is the intelligent brain of the ZK-9000, allowing operators to fine-tune pressure, vibration frequency, and curing time for different brick specifications, from standard solid blocks to intricate paving stones. Its modular design facilitates easy maintenance and future capacity upgrades, making it a scalable solution for growing enterprises.
Core Technical Specifications of the ZK-9000 Production Line
- Total Installed Power: 185 kW
- Design Production Capacity: 90,000 - 110,000 standard bricks per 8-hour shift
- Cycle Time per Mold: 12-15 seconds
- Maximum Molding Pressure: 280 Tons
- Control System: Siemens PLC with 10-inch HMI Touchscreen
- Automation Grade: Fully Automatic, from feeding to palletizing
- Brick Dimensions Range: Customizable molds from 100x200x60 mm to 300x400x200 mm
Detailed Component Breakdown
| Component Name |
Model |
Key Function |
Primary Specifications |
| Automatic Batching System |
ZK-BS2000 |
Precisely weighs and conveys raw materials (cement, sand, aggregate, pigment). |
4-bin hopper, ±0.5% weighing accuracy, belt conveyor output. |
| Compulsory Mixer |
ZK-MX750 |
Thoroughly blends all materials with water to a homogeneous consistency. |
750L capacity, twin-shaft design, 45kW motor, mixing time: 90-120 seconds. |
| Hydraulic Brick Press |
ZK-HP280 |
Forms bricks under high pressure and vibration for optimal density. |
280-ton press force, 8-pole vibration motor, automatic mold oiling system. |
| Brick Stacking & Palletizing Robot |
ZK-PR100 |
Automatically transfers and stacks green bricks onto curing pallets. |
6-axis robotic arm, 100 bricks/minute, programmable stacking patterns. |
| Control Cabin & PLC System |
ZK-CC9000 |
Centralized monitoring and control of the entire production line. |
Siemens S7-1200 PLC, fault diagnosis system, production data logging. |
Raw Material Requirements & Final Product Properties
| Material Type |
Recommended Proportion |
Particle Size / Grade |
Moisture Content |
| Portland Cement |
8-12% |
42.5R or higher |
< 1% |
| Fly Ash / Sand |
30-40% |
0-5mm, well-graded |
< 5% |
| Crushed Stone Aggregate |
45-55% |
3-8mm |
< 3% |
| Pigment (if colored) |
1-3% |
Iron Oxide-based |
Powder, dry |
| Product Property |
Test Standard |
Typical Result (28-day cured) |
| Compressive Strength |
ASTM C140 |
> 15 MPa (N/mm²) |
| Water Absorption |
ASTM C140 |
< 8% by weight |
| Density |
ASTM C140 |
1900 - 2100 kg/m³ |
| Dimensional Tolerance |
ASTM C140 |
± 1.5 mm (Length/Width/Height) |
