Fully Automatic Block Making Machine Line

Reconstructing the Boundaries of Block Production Efficiency

The ZCJK Fully Automatic Block Making Machine Line integrates a number of independently developed technologies and international-quality components, achieving breakthroughs in key indicators such as production capacity, energy consumption, and product quality, demonstrating the leading strength in the industry.

Items of investment

Production site from customers

The block/brick/paver made by this fully automatic block machine,where they will be used

About ZCJK block machine

Core Advantages

Four-axis serv vibration system, a high-efficiency and energy-saving dual breakthrough

The core molding main engine of the ZCJK Fully Automatic Block Making Machine Line is equipped with a third-generation invention patent four- servo vibration system, which, through the integrated motion controller, achieves an ultra-dynamic synchronous response of four motors, increasing the vibration efficiency by more than 10% accelerating the start-up speed by 20%. In combination with the vibration motor designed with a closed-type oil bath lubrication, not only the bearing life is extended 3 times, but also the energy consumption is reduced by more than 12%. The vibration table adopts ultra-high toughness military alloy materials, paired with imported Swiss-absorbing pads, ensuring stable amplitude and low temperature rise, making the block density uniform and the finished product compressive strength increased by 15%-20%, fully the high-strength needs of municipal engineering and high-rise buildings.

Full-process intelligent control, worry-free unmanned operation

Equipped with a 5 Internet of Things remote control module and an industrial-grade central control system, the production process is digitally managed: through the magnetic levitation displacement sensor, the pressure head and the mold action are precisely controlled, ensuring that the height error of the block is controlled within 1mm; the feeder is equipped with a laser sensing alarm device, which monitors the level in real time and automatically reminds to add materials; the remote background can monitor the equipment operation parameters in real time, intelligently diagnose faults and push solutions, reducing unexpected shutdown losses up to 30%. From the automatic adjustment of the mixing ratio to the parameter setting of the finished product palletizing, the operator only needs to complete it through the-machine interaction interface. Only 2-3 people are needed to monitor the entire production line, saving more than 60% of labor costs compared to traditional production lines

Super-durable structure design, reducing the cost of the entire life cycle

The main column of the ZCJK Fully Automatic Block Making Machine Line adopts 14mm thick Q335B high-strength steel, which is welded as a whole and calibrated by coordinate detection, with a position accuracy of more than0.2mm. The center distance of the column frame is increased to 700mm, ensuring that the mold is ejected smoothly and without damage. The core mold is of special alloy steel that has been surface hardened and CNC machined, and its service life is increased by 50% compared with the industry average. The guide bush the second-generation long-life anti-fouling and dust-proof structure, and the servo motor base does not need to be frequently lubricated with grease, reducing daily maintenance cost by 40%. From key components to overall layout, every design is centered on "durable", and some overseas customers' ZCJK has been running stably for more than 15 years and still maintains high-efficiency production capacity.

Modular system configuration: Flexible adaptation to diverse production needs

ZCJK Fully Automatic Block Making Machine Line adopts a modular design concept, and various systems of the production line can be flexibly combined according to the raw material type, product specification and site conditions, supporting production of more than 10 kinds of products such as ordinary concrete blocks, fly ash blocks, permeable bricks, curbstones, and stone-like PC bricks, truly achievingone machine for multiple purposes".

Precise batch mixing system :Maximizing raw material utilization

Equipped with automatic batching machines, aggregate mixers and independent mixing systems, all electrical control components adopt internationally renowned brands to ensure batching accuracy error ≤ ±1%. It supports the production of mixed materials such as cement, stone, and slag, fly ash and other industrial waste, which not only meets the requirements of green building policies but also reduces the cost of raw materials. The warehouse is equipped with a sensing device, which can automatically adjust the feeding speed according to the production rhythm, avoiding the accumulation or interruption of raw materials.

Intelligent conveying and palletizing:Efficient circulation without damage

The whole conveying system includes a lifting machine, a program-controlled mother-son car, a lowering machine and a dry brick conveyor which realizes the unmanned transfer of wet bricks and dry bricks through coding positioning and frequency conversion control. The mother-son car adopts a solid steel plate machine frame and a special steel plate fork, which, combined with the hydraulic alignment device, has a position accuracy of ±2mm for placing and removing the block, effectively avoiding the damage of the wet brick; The palletizing machine integrates the functions of binding, wrapping and spraying codes, and the number and mode of layers of the finished pallet can be set according to the of block, and the finished pallet is solid and firm, which is convenient for storage and transportation.

Flexible expansion configuration: meeting personalized needs

The production line reserves sufficient customization interfaces, which can be equipped with T950 oiling machine to extend the life of the pallet according to customer needs, or can be equipped with automatic coding equipment to achieve product traceability; for the needs sponge city construction, it can quickly switch the permeable brick production module, and adjust the spreading process and molding parameters to ensure that the permeability coefficient meets the national standard. small and medium-sized production lines to large intelligent factories, ZCJK can provide a compatible solution.

Application scenarios and value: empowering the green development of the whole

ZCJK Fully Automatic Block Making Machine Line has been widely used in municipal infrastructure, real estate development, rural revitalization and solid waste utilization fields with its powerful adapt and stability, and has become the trusted choice of global customers.

Multi-field compatibility, wide coverage of finished products

The ordinary concrete blocks produced can be used for wall filling, the permeable bricks contribute to the construction of sponge cities, and the curbstones and stone-like PC bricks are widely used in municipal road beautification. The products participated in the key construction projects of many countries such as Guatemala and Ghana. In the field of industrial solid waste utilization, the production line can use waste such as slag and fly as the main raw materials, and achieve resource recycling. Help enterprises to obtain green building certification.

Double benefits of economy and ecology

Taking the ZC120 model production line as an example, its molding cycle is only 12-20 seconds, and a single shift (8 hours) can produce more than 1,000 pieces of 390×190×190 specifications of blocks, which is 80% higher than the traditional production line; through-saving technology and waste utilization, the production cost of each cubic meter of blocks is reduced by 12-18 yuan, and the investment return period is shortened to1.5-2 years. At the same time, the low-energy consumption design and solid waste reuse reduce carbon emissions and resource waste, and help enterprises achieve sustainable development.

Global service guarantee: buy with confidence, use with peace of mind

ZCJK knows that service is the extension of product value, and has established a full- service system covering pre-sale, in-sale and after-sale. The three after-sales service teams overseas can respond to the scene within 72 hours, providing customers one-stop services such as equipment installation and commissioning, operation training, and fault repair; relying on the 5G remote operation and maintenance system, most faults can be quickly through remote guidance, greatly reducing the loss of equipment shutdown. From equipment selection to production optimization, ZCJK's professional engineering team is fully involved to ensure that the line is always in the best operating state.