Fully Automatic Hollow Block Machine

Special Machine for Special Production, Saving Materials and Effort.

Smart hole technology, hollow characteristics stand out more

The ZCJK ZC1200 Fully Automatic Hollow Block Machine equipped with a customized PLC hole control system and a high-definition touch control operation screen, it supports parameter presets for hollow of various specifications such as 240×115×90mm and 390×190×190mm. The hole shape (, square, waist) and hole diameter can be precisely regulated, and the hole rate is stable between 30%-50%. From hole layout positioning to molding deming, the whole process is automated, ensuring that the hole wall is flat and there is no collapse, and the hollow block's lightweight characteristics are prominent, meeting the needs of sound insulation, heat insulation, and weight reduction.

The ZC1200 ZC1200 Fully Automatic Hollow Block Machinestands out as a larger, more powerful alternative to the ZC1000, offering significantly higher brick output. Designed for optimal efficiency, the ZC1200 can produce up to 23,040 hollow blocks (400*200*200mm) in an 8-hour shift. This is achieved through an advanced vibrating system that accelerates aggregate settling into the mold, shortens the cycle time, and enhances machine stability, making it a superior choice for large-scale block production.

Main Parameter

Detail Items

Advanced Automation and High Productivity

The ZC1200 is equipped with a fully automatic working mode controlled by a PLC system, ensuring a seamless and controlled operation from start to finish. The entire production line—from mixing to loading, block forming, and finished block stacking—is fully automated, which significantly reduces the need for manual intervention and increases overall efficiency.

1.One of the key features of the ZC1200 is its short molding time, with cycles as quick as 12-22 seconds. This rapid cycle time not only boosts production speed but also ensures a smooth, continuous workflow.

2.The machine's large molding area, which accommodates sizes up to 1300*850mm and pallet sizes of 1350*900mm, allows for the production of a wide variety of blocks and bricks.

3.Furthermore, the versatility of the ZC1200 is evident in its ability to produce different shapes and sizes of blocks by simply changing the mold. Custom molds can also be designed to meet specific customer requirements, further enhancing the machine's flexibility.

Capacity list

Block/Brick Type	Graph	Brick Dimensions	pcs/pallet	Capacity(8-hour shift)
Standard brick size		240x115x53mm	65	140400pcs
Hollow block size		400x150x200mm	15	32400pcs
Hollow block size		400x200x200mm	12	25920pcs
Paving Brick size		200x100x60mm	42	66528pcs
Ripple shape size		225x112.5x60mm	36	57024pcs
I shape size		200x160x60mm	30	47520pcs

High Efficiency and Environmental Benefits

1.The ZC1200 ZC1200 Fully Automatic Hollow Block Machineis not just about high production efficiency; it is also designed with sustainability in mind. The machine supports the recycling of discarded concrete bricks, which increases resource utilization and reduces waste. This feature is particularly beneficial for construction sites looking to minimize environmental impact and reduce the costs associated with waste disposal.

2.Additionally, the ZC1200 offers an efficient solutionfor utilizing fly ash, a byproduct of coal combustion, in brick production. The machine can incorporate a high proportion of fly ash, which not only reduces the need for virgin raw materials but also helps in managing industrial waste. The ZC1200 also provides a comprehensive plan for recycling metallurgical solid waste and chemical waste, turning these materials into environmentally friendly building products like hollow bricks and square bricks. This capability not only promotes resource conservation but also helps in reducing pollution associated with waste treatment.

Core Advantages:

Strong pressure compaction process, lightweight and more load-bearing

The ZCJK ZC1200 Fully Automatic Hollow Block Machine using a high-performance hydraulic drive system, peak pressure can reach 2000kN, and combined with high-frequency vibration compaction technology, it ensures that the internal structure of the brick is uniform and dense The finished product has a stable compressive strength of above MU25 grade, with a flat appearance without corners or cracks, and a qualified rate of over 98%, meeting the high standards of building load-bearing and municipal engineering, and significantly enhancing the competitiveness of the products.

Diversified Adaptability Energy-saving Design, Reduction and Environmental Protection

Compatible with clay, concrete, fly ash, coal gangue and other raw materials, the ZCJK ZC1200 Fully Automatic Hollow Block Machine can be mixed with more than 25% waste to produce, which not only reduces the cost of raw material procurement but also fits the development policy of green building materials. The equipment uses energy-saving motors and intelligent energy regulation technology, reducing the production energy consumption of unit bricks by 18%, and daily maintenance only needs regular cleaning and basic lubrication, saving 35% of the operation and maintenance cost.

Capacity and Service: Efficient and Stable, No Worries About Commissioning

The ZCJK ZC1200 Fully Automatic Hollow Block Machine runs stably, producing 80000 to 120,000 standard bricks per shift (8 hours), meeting the daily production capacity needs of small and medium-sized brick factories.CJK provides full-process services such as on-site installation and commissioning, operation skills training, etc., and relies on the national service network to achieve fault response 48 hours. The remote operation and maintenance system can quickly diagnose common problems, ensuring the equipment's start-up rate, and the payback period of investment is shortened about 1.5 years.

The ZCJK ZC1200 Fully Automatic Hollow Block Machine simplifies production with intelligent automation, and guarantees returns with stable quality, it is a reliable choice for factory upgrading and transformation.