Fully Automatic Downward Plastic Strapping Machine

Automatic and Efficient, Worry-Free Bundling

Full-process automation, reducing labor costs

The ZCJK Fully Automatic Downward Plastic Strapping Machine equipped with an industrial-grade PLC intelligent control system and a high-definition touch control operation panel, it supports precise setting of parameters such as bund force, stretch film length, and number of bundles. From automatic material loading, automatic film winding, hot-melt bonding to automatic finished product unloading, no human intervention is throughout the process. Only one person is needed to monitor a single device, saving over 80% of labor costs compared to traditional manual bundling.

As technology advances and production volumes increase, manual loading and unloading can no longer meet the needs of the brick industry. Automated strapping of bricks is becoming a market trend, as it helps save storage space, ensure consistent stock, and significantly reduce labor costs. Our company offers two state-of-the-art strapping machines that cater to these needs: the Fully Automatic Downward Plastic Strapping Machine and the Fully Automatic Horizontal Plastic Strapping Machine.

The Fully Automatic Downward Plastic Strapping Machine

The Fully Automatic Downward Plastic Strapping Machine is designed for high efficiency and reliability. This machine uses a combination of a movable upper frame and a lower manganese steel tray to secure the bricks from both sides with multiple straps. It is especially suitable for packing cement bricks and aerated bricks without pallets.

1.High Efficiency and Reliability: The machine features a simple structure, high production capacity, and low maintenance requirements. The movable tray allows for seamless movement on the conveyor belt, providing strong compatibility with existing production lines.

2.Versatile Applications: This machine is ideal for various industrial applications, including cement brick packing and other production lines requiring automated strapping. Its robust design ensures consistent performance across different environments.

3.Ease of Use: The strapping head can move up and down, while the lower tray rotates to secure the bricks firmly. This dual-action mechanism ensures tight and secure packaging, reducing the risk of damage during transport.

4.Cost-Effective: By automating the strapping process, this machine reduces the need for manual labor, leading to significant cost savings over time. It also enhances the overall efficiency of the brick production process.

The Fully Automatic Horizontal Plastic Strapping Machine

The Fully Automatic Horizontal Plastic Strapping Machine offers a comprehensive and efficient solution for brick packaging. The entire process is automated, from stacking to final strapping, ensuring a seamless and reliable operation.

-Automated Process Flow:

1. The stacking elevator lowers the products onto the conveyor belt.

2. The powered rollers convey the products to the rotating tray.

3. The strapping machine initiates the horizontal strapping process with four straps.

4. After completing the horizontal strapping, the rotating tray turns 90 degrees for vertical strapping.

5. The strapped products are then moved back to the waiting position for the next cycle.

-Precision and Speed: The machine's automatic positioning ensures standardized and secure packaging. It operates at high speed, significantly boosting production output and reducing downtime.

-Cost Savings: By automating the strapping process, the machine saves on material and labor costs. It uses 12mm machine straps, which are cost-effective and efficient. The annual savings in material and labor can be substantial, with a quick return on investment.

-Safety and Reliability: With fully automated operation, the machine minimizes the risk of workplace accidents. Its stable frame and high positioning accuracy ensure smooth and reliable operation.

Custom Solutions for Your Needs

Our strapping machines are designed to meet the diverse needs of various industries, including the brick and packaging sectors. We offer tailored solutions based on your specific requirements, such as brick type, production volume, and packaging needs. Our team provides customized designs to ensure optimal integration with your production line.

-Customization Options: We understand that different customers have different needs. Our machines can be customized in terms of size, strapping configuration, and operational features to match your exact specifications.

-Support and Maintenance: We offer comprehensive support and maintenance services to ensure your machines operate at peak efficiency. Regular inspections and timely maintenance help prevent costly downtime and extend the lifespan of the equipment.

Conclusion

In conclusion, the Fully Automatic Brick Plant Strapping Machines are essential for modern brick production facilities. They offer unparalleled efficiency, reliability, and cost savings, making them a valuable investment for any brick manufacturer. By automating the strapping process, these machines help streamline production, reduce labor costs, and improve overall productivity. With our tailored solutions and comprehensive support, you can achieve seamless integration and optimal performance in your production line. Invest in our strapping machines today and experience the benefits of advanced automation and superior packaging quality.

Core Advantages:

Bund is robust and precise, ensuring stable packaging quality

With a double-motor drive film feeding system, the ZCJK Fully Automatic Downward Plastic Strapping Machine’s stretch film conveying speed reaches 2.5m/s, with an optical positioning sensor, the bundling position error is ≤ ±3mm. The hot-melt bonding temperature is precisely controlled at 180-220, and the bonding strength reaches 90% of the stretch film’s own strength, ensuring that the materials are stacked stably after bundling, with no loosening or off during transportation, and a packaging pass rate of over 99%.

Diversified compatibility, accommodating multiple scenarios

The ZCJK Fully Automatic Downward Plastic Strapping Machine can be adapted to various PP/PE stretch films with a width of 5-15mm and a thickness of 0.5-1.2mm, supporting the bundling needs of different specifications of building such as standard bricks, hollow blocks, and pavement bricks. The material stacking height can be flexibly adjusted within the range of 300-1200mm. device reserves an interface for line connection, which can be seamlessly connected with fully automatic brick making machines, conveyors, and other equipment, realizing unmanned operation in the packaging process

Capacity and Service: Reliable and Worry-Free

The ZCJK Fully Automatic Downward Plastic Strapping Machine operates stably, capable of completing the baling of 800-120 bundles of materials per shift (8 hours), meeting the production capacity needs of large, medium, and small-sized building materials enterprises. ZCJK provides full- services including on-site installation and commissioning, operation skills training, and regular equipment inspections. The nationwide service network responds within 48 hours, and core components enjoy a -year quality guarantee, ensuring production continuity.

The ZCJK Fully Automatic Downward Plastic Strapping Machine simplifies the packaging process with intelligent automation and ensures transport safety stable quality, making it an ideal choice for upgrading building materials production lines.