Full-auto hollow brick manufacturing line
For construction projects demanding high-volume, consistent, and superior-quality hollow blocks, a Fully automatic hollow brick machine is no longer a luxury but a necessity for operational efficiency and profitability. Our advanced Full-auto hollow brick making machine represents the pinnacle of automated production, designed to operate with minimal human intervention from raw material feeding to final brick stacking. This integrated Fully automatic hollow brick production equipment system ensures unparalleled precision in brick dimensions and density, leading to structurally sound and aesthetically perfect blocks every cycle. By investing in our complete Full-auto hollow brick manufacturing equipment, you secure a solution that drastically reduces labor costs, minimizes waste, and maximizes output, providing a rapid return on investment and a decisive competitive edge in the building materials market.
The ZenithX-9000 Full-auto Hollow Brick Manufacturing Line is engineered for relentless performance and durability in the most demanding industrial environments. Its core strength lies in a fully synchronized process that integrates batching, mixing, molding, curing, and palletizing into one seamless, computer-controlled operation. The system is built with heavy-duty, wear-resistant components to guarantee longevity and consistent uptime. Below are the key specifications and configuration details that define the capability and professionalism of the ZenithX-9000 line.
Key Technical Parameters:
- Fully Automated Control: PLC with touch-screen HMI for precise control over all production parameters.
- Production Output: 15,000 to 22,000 standard hollow blocks per 8-hour shift (configurable).
- Molding Pressure: Up to 320 tons, ensuring high compaction and density.
- Cycle Time: 15-20 seconds per cycle for consistent high-speed production.
- Raw Material Flexibility: Compatible with fly ash, cement, slag, sand, crushed stone, and other industrial by-products.
- Power Requirement: 75-95 kW (depending on configuration).
- Pallet System: Automatic circular pallet return system for continuous operation.
- Brick Dimensions: Highly customizable molds for blocks from 100x200x400 mm to 250x250x500 mm.
Standard Line Configuration & Components:
| Component Module |
Function Description |
Key Feature |
| Automatic Batching System |
Precisely weighs and delivers raw materials to the mixer. |
Digital load cells for ±0.5% accuracy. |
| Double-Shaft Mixer |
Thoroughly homogenizes materials with water for optimal consistency. |
Wear-resistant alloy blades, 500L capacity. |
| Host Molding Machine |
The core unit that forms bricks under high pressure and vibration. |
Hydraulic system with proportional valves, dual vibration motors. |
| Automatic Stacker/Robot |
Picks and places cured bricks onto pallets or transport racks. |
6-axis robotic arm with vacuum grippers. |
| Pallet Return Conveyor |
Circulates empty pallets back to the molding station. |
Chain-driven, steel-reinforced frame. |
| Central Control Cabinet |
Houses the PLC and electrical systems for unified command. |
IP65 rating, fault diagnosis display, data logging. |
The design prioritizes operator safety with guarded moving parts and emergency stop circuits, while its modular construction allows for future upgrades or integration with additional automation, such as raw material silos or automated curing chambers. This comprehensive equipment package delivers a turnkey solution for establishing a modern, high-capacity hollow brick manufacturing facility.
