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Scenario Value:strating Strength through Real-World Cases
ZCJK Concrete Batching Machine exhibit outstanding application value in different scenarios: In a reservoir project in Hunan, the ZJK-1500 type equipment equipped with a digital twin system achieved real-time monitoring of concrete pouring temperature, ensuring no temperature cracks in all 10 bins of and a 100% qualified rate of pile formation; A small mixing station in Zhejiang adopted the ZCJK-350 type equipment, combined with waste regeneration technology, reducing solid waste disposal by 200t per month and achieving an investment payback period of only 10 months; A municipal commercial concrete station inangdong deployed two ZCJK-3000 type equipment, combined with an automatic feeding system and intelligent scheduling function, to achieve an average daily supply of 80 cubic meters of concrete, with a 35% increase in efficiency for multiple grade switches and an annual comprehensive cost saving of over 2 million yuan, becoming a " mixing station demonstration unit" in the local area. Compared with brands such as Shanlue and LiuGong, ZCJK Concrete Batching Machine has more advantages in modular design (installation shortened by 40% vs industry average of 30%), intelligent control system (MTBF≥200 hours vs industry average of 150 hours) and environmental protection performance (dust emission ≤ 5mg/m³ vs industry average of 10mg/m³), while also reducing equipment procurement costs by15%-20%, offering higher cost performance.
The PL1200 three-bin and PL800 two-bin batching machines are top-tier solutions for efficient and accurate concrete mixing. Designed to enhance productivity in large and medium-sized construction projects, these machines automate the batching process for sand, stone, cement, and other materials. Their high precision and reliable performance ensure high-quality concrete mixes, making them essential tools for any construction site.
The PL1200 and PL800 batching machines are engineered to deliver precise batching and mixing for various construction applications. Equipped with advanced weighing systems, these machines ensure accurate measurement of materials, guaranteeing consistent and high-quality concrete mixes. The PL1200 can achieve a production rate of over 72 cubic meters per hour, while the PL800 can reach up to 48 cubic meters per hour, significantly boosting onsite productivity.
These batching machines utilize a high-precision three-point sensor system that allows for automatic weighing of multiple materials based on pre-set concrete ratios. This automated process eliminates human error, ensuring that every batch meets the required specifications. The integration of a vibrating device further ensures smooth material flow, preventing blockages and maintaining continuous operation.
The versatile design of the PL1200 and PL800 batching machines makes them suitable for a wide range of construction projects. They feature storage hoppers, weighing systems, feeding systems, and an electric control system. The feeding process is managed via a belt conveyor, ensuring steady and efficient material transport.
These machines are compatible with various materials, including sand, gravel, and cement. The dual-direction belt conveyor system can supply materials to two mixing stations simultaneously, enhancing operational efficiency. Additionally, the machines can be paired with screw conveyors and cement hoppers for bulk cement weighing, improving cement quality and reducing costs for customers.
Ease of use is a key feature of the PL1200 and PL800 batching machines. Their control systems are designed for simplicity and reliability, featuring high weighing accuracy, fast response times, and robust performance. The control units combine a controller with a power section, offering strong anti-interference capabilities and easy operation.
Operators can set the required number of batching cycles, with the machines automatically tallying the total number. Customers can choose the number of batching bins according to their specific needs. The electronic weighing system with digital display ensures precise and clear measurement, facilitating quick and accurate batching.
In brick-making applications, the PL1200 and PL800 batching machines provide significant benefits. Their ability to produce consistent, high-quality concrete mixes is crucial for manufacturing durable bricks. These machines ensure a continuous supply of concrete, streamlining the brick-making process and enhancing overall efficiency.
By incorporating the PL1200 and PL800 batching machines into construction and brick-making operations, manufacturers can achieve greater accuracy, reduce waste, and increase productivity. These machines guarantee uniformity in every batch, resulting in superior quality bricks and concrete products that meet industry standards.
The PL1200 three-bin and PL800 two-bin batching machines are indispensable for modern construction and brick-making projects. Their precision, efficiency, and user-friendly operation make them ideal for producing high-quality concrete mixes. Whether you're entering the construction industry or are an established enterprise, the PL1200 and PL800 offer the reliability and performance you need to succeed.
ZCJK Group are a brick machine manufacturer from China with our own R&D team and factory, as well as a professional sales and after-sales team. With 22 years of experience in the industry, ZCJK Group offer concrete mixers and related equipment, including pallets, molds, and more. Whether you're starting in the construction industry or have been in the business for years, we are a reliable choice. All customers who purchase our products enjoy lifetime after-sales service. If you have any questions, please feel free tocontact our sales team.
Comprehensive Lifecycle Services
ZCJK Concrete Batching Machine has established an integrated service system of "key project smart operation and maintenance", strictly following industry warranty standards: covering core components such as the mixing main engine, transmission system, batching system, hydraulic system, and system, with a 5-year warranty for the core components of the mixing station (building), a 3-year warranty for forced mixers, and a 2year warranty for self-falling mixers, with an extended warranty period of 1-2 years, including 2 free equipment calibrations. Twenty regional service centers achieve a7×24-hour response, with a response time of ≤72 hours for routine faults and ≤24 hours for emergencies, with a repair rate of 98%, and key parts are directly delivered nationwide within 48 hours. The independently developed remote diagnosis system simulates equipment faults through digital twin technology, and the training efficiency maintenance personnel has been increased by 50%. For long-term customers, it also provides carbon footprint accounting and capacity upgrade solutions, which has helped 12 enterprises to rated as "green mixing station demonstration units" by industry authorities, with a customer repurchase rate of 82%, and has been widely recognized in overseas markets such as Southeast and Africa.
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No.8 Yanguang Road ,Xiamei Town,Nanan City, Fujian Province,China
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