ZCJK Intelligent Machinery Wuhan Co., Ltd. is an excellent supplier and manufacturer. ZCJK ZC1000 Fully Automatic Brick Making Machine – Smart Core, New Standard for Efficient Brick Production Inheriting 23 years of ZCJK's R&D experience in building materials equipment, the fully automatic brick machine is designed with ”smart self-control, strong pressure m, and flexible efficiency” as its core advantages. It integrates automatic batching, precise molding, and automatic output of finished products, eliminating the need for complex manual operations. It compatible with a variety of raw materials and brick types for production, making it the core equipment for small and medium-sized brick factories to improve quality and efficiency and achieve large-scale.
The ZCJK ZC1000 Fully Automatic Brick Making Machine equipped with the latest PLC intelligent system and a high-definition touch control panel, it supports parameter presets for more than 8 types of bricks, such as standard bricks, hollow bricks, and permeable bricks Switching production modes can be done with the press of a button without the need for re-adjustment. The entire process from raw material input to finished product output is automated, only one person to monitor and perform simple maintenance, saving over 60% in labor costs compared to traditional brick machines.
The ZC1000 ZC1000 Fully Automatic Brick Making Machineis a versatile and efficient solution tailored for markets requiring the production of square bricks, such as Bangladesh and Kenya. With its square design, the machine is particularly suited for producing high-quality bricks in large quantities. Equipped with advanced features like a three-stage batching system, JW750 mixer, and double pallet stacker, the ZC1000 offers automation, efficiency, and significant labor savings. This machine is an ideal choice for medium to large-scale construction industry investors aiming to optimize their production processes.
Main Parameter
Pallet size
1150x900mm
Pallet maximum forming area
1100x850mm
Forming height
50-200(350/500)mm
Cycle time
12-22sec
Type of vibration table
Dynamic-static table
Excitation force
110KN
Total power
130kw
Total weight
16T
Detail Items
Item
Quantity
Item
Quantity
ZC1000 brick making machine
1
Automatic Brick conveyor
1
Automatic pallet feeder
1
Hydraulic unit
1
PLC Control system
1
Belt Conveyor
1
JS750 Mixer
1
Double pallet stacker
1
Three-stage batching system
1
Manual hydraulic forklift
2
Free Mould
1
Optimized for High Production and Labor Efficiency
The ZC1000is engineered to maximize productivity while minimizing labor requirements. The machine's fully automated operation, managed by a PLC control system, allows for seamless production with minimal human intervention. This results in significant time savings and reduces the need for manual labor, making the ZC1000 an efficient choice for high-demand production environments.
1.High-Power Vibrator:The machine features a high-power vibrator that significantly reduces the solidification time of blocks and bricks, enabling faster production cycles and higher output rates.
2.Double-Arm Aggregate Feeder:The double-arm aggregate feeder ensures smooth and rapid feeding of materials into the bottom mold, enhancing the efficiency of the brick-making process.
3.Reinforced Extrusion Head:Equipped with two reinforced oil cylinders, the extrusion head provides additional compaction, resulting in stronger and more durable bricks and blocks.
Advanced Technical Features for Enhanced Performance
The ZC1000boasts a range of technical features designed to enhance its performance and durability. These innovations ensure that the machine delivers consistent quality and high productivity over its long service life.
1.Dynamic Hydraulic System:The hydraulic system features a high-efficiency double vane pump that enables multiple simultaneous operations, significantly boosting the machine's productivity. The touch-screen interface allows for easy adjustments and real-time monitoring of the production process.
2.Intelligent Control System:The machine is equipped with an advanced PLC touch-screen control system, which simplifies operation and reduces the likelihood of errors. The system also allows for permanent storage of formula data and provides real-time fault diagnosis, ensuring smooth and uninterrupted production.
3.Durable Vibration Table:The ZC1000’s dynamic and static worktable design, combined with impact vibration technology, ensures strong vibration force, resulting in high-density products with consistent quality.
The machine is controlled by the internationally renowned Siemens PLC, and other electronic components are also imported from world-renowned manufacturers. It can work automatically, semi-automatically and manually according to your preference. The whole machine adopts a unique welding process to weld extra-thick rectangular steel pipes, which has a longer service life.
Capacity list:
Block/Brick Type
Graph
Brick Dimensions
pcs/pallet
Capacity(8-hour shift)
Standard brick size
240x115x53mm
55
118800pcs
Hollow block size
400x150x200mm
12
25920pcs
Hollow block size
400x200x200mm
10
21600pcs
Paving Brick size
200x100x60mm
35
55440pcs
Ripple shape size
225x112.5x60mm
24
38016pcs
I shape size
200x160x60mm
24
38016pcs
Why Choose Us ?
1.ZCJK is a groupenterprise engaged in brick making machine R&D, production, sales and after-sales for 22 years.
2. ZCJK Group has passed ISO9001 quality management system certification and CE EU certification. It has 2 invention patents and 18 utility model patents.
3. ZCJK Group has3 dedicated after-sales teamscomposed of local professionals overseas, who provide on-site installation guidance and training and speak the local language.
4. We have two factories in China, the Quanzhou production base and the Wuhan headquarters. We also have a branch in Hong Kong.
5. Our R&D base is in Beijing, and free training is available.
6. Our brick making machines have been exported to more than 106 countries.
7. We have 10 different types, with prices ranging from US$3,100 to US$350,000.
8. We can provide the best ratio to help customers reduce costs and ensure product quality. Unique in raw material technology.
The ZCJK ZC1000 Fully Automatic Brick Making Machine using a high-performance hydraulic drive system with a peak pressure of up to 2000kN, combined with high-frequency vibration compaction technology, ensures that the internal structure of the brick is uniform and dense. The finished product has a stable compressive strength of above MU25 grade, with a flat surface without corners or, and a qualification rate of over 98%, fully meeting the high standards required for building load-bearing and municipal engineering, significantly enhancing product competitiveness.
Diverse energy-saving design, cost reduction and environmental protection
Compatible with a variety of raw materials such as clay, concrete, fly ash, and coal gangue, and be mixed with more than 25% industrial waste for production, which not only reduces raw material procurement costs but also aligns with the development policy of green building materials. The uses energy-saving motors and intelligent energy consumption regulation technology, reducing the energy consumption of unit brick production by 18%. Regular maintenance only requires periodic cleaning and basic lubrication saving 35% on annual operation and maintenance costs.
Capacity and Service: Efficient and stable, worry-free commissioning
The ZCJK ZC1000 Fully Automatic Brick Making Machine operates stably capable of producing 80,000 to 120,000 standard bricks per shift (8 hours), meeting the daily production capacity needs of small medium-sized brick factories. ZCJK provides full-process services including on-site installation and commissioning, operation skills training, etc., and with the support of nationwide service network, it can respond to faults within 48 hours. The remote operation and maintenance system can quickly diagnose common problems, ensuring high equipment availability. The payback for investment is shortened to about 1.5 years.
The ZCJK ZC1000 Fully Automatic Brick Making Machine simplifies production with intelligent automation and guarantees returns with stable quality, making it reliable choice for brick factory upgrades and transformations.
If you have any enquiry about quotation or cooperation, please feel free to email us at jack@hs-blockmachine.com or use the following inquiry form. Our sales representative will contact you within 24 hours. Thank you for your interest in our products.
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