In municipal construction, residential masonry, road base reinforcement and other projects, traditional hollow brick molds often slow the construction period due to poor durability, low molding accuracy and slow construction efficiency. ZCJK Hollow Brick Mould, with innovative design and strict quality control, have become preferred tool to solve construction pain points, reducing costs and increasing efficiency for all kinds of projects. Our factory has become a well-known supplier and manufacturer. Contact us for more information!
The core material of the ZCJK Hollow Brick Mould is made of high-strength modified polyprop, which has been treated with high-temperature injection molding and anti-aging. It not only has a much higher impact resistance than ordinary plastic molds, but can also maintain in a harsh environment of -25℃ to 80℃, without cracking or deformation. The number of times the mold can be used in a single cycle exceeds 20 times, greatly reducing the cost of materials. The inner wall of the mold is polished with a mirror surface process, paired with a special demold agent, it can be easilyoulded 24 hours after curing, the finished hollow brick surface is smooth, the edges and corners are neat, and the qualified rate is increased to more than 9%.
Brick making machines play a vital role in the construction industry. This is especially true for regions such as Africa, Ghana, or South Africa. These machines create hollow and porous blocks, which are necessary for durable and cost-effective construction. Our brick machines are fitted with advanced brick molds that ensure accuracy and efficiency. This article will walk you through our brick moulds' key features, their applications, and the installation process. They are specifically designed for African construction.
Features of Brick Making Machines
Our brick making machines produce high quality hollow and porous blocks, which are used extensively in many construction projects in Africa. The machines have a robust system of hydraulics that allows for efficient brick production without requiring manual intervention. The main hydraulic brick machine consists of a punch frame, an upper punch, and a punch lower. The mould frame and lower punch are secured to the base by adjustable angle-irons. The upper punch is mounted on a moving beam. This allows the mould frame move up or down to create a cavity above punch. When the mould frame raises, materials are dispersed, and when the mould frame lowers, bricks are demoulded.
Our machines are of particular benefit to the African markets, where there is a great demand for durable and affordable construction materials. Our machines create hollow and porous blocksthat provide excellent soundproofing as well as thermal insulation, making them perfect for residential and business construction. The use of local materials reduces the cost and encourages sustainable building practices.
Applications of Hollow Bricks and Porous Bricks on the African continent
A number of advantages make hollow and porous blocks popular in African countries such as Ghana and South Africa. These bricks are strong and lightweight, making them easy-to-handle for building multi-story structures.Hollow bricksare widely used in Ghana to create better insulation for the tropical climate. Air pockets in these bricks serve as thermal barriers that keep homes cooler during hot weather, reducing the need to use air conditioning.
In South Africa porous bricks have a superior strength and durability. These bricks are commonly used in commercial buildings, schools and hospitals where structural integrity matters. The porous bricks allow for better water drainage and reduce the risk structural damage caused by moisture. These bricks are also eco-friendly, using less cement and more recyclable materials. They align with the growing trend in Africa towards sustainable construction.
How to install brick moulds in brick making machines
Installation ofbrick mouldsis simple, but requires attention to details for optimal performance. The following is a step by step guide to installing brick moulds.
1.Pre-Installation check: Verify that the assembly dimensions are within the specified specifications before installing the mould. Make sure that the weighing bin is empty before you start the machine. If the display is not showing zero, you can reset the machine by pressing the reset button.
2.Positioning the Mould - Use a forklift, crane or other device to lift the entire mould assembly and place it on the platform. Push the mould into mould frame beam, and lift it slightly with the control panel. Remove the changing platform, place the mould in the machine base and lock it with the bolts. Remove the support between the middle and the lowermoulds. Store it for future uses.
3.Fixing the Mould: Tighten the two locking screws that hold the mould horizontally. These screws are under the distribution trolley. These screws should be checked regularly to avoidmouldsshifting during operation.
4.Final Adjustments : Open the mechanical locking and adjust throttle valve so that the punch is lowered slowly. Fix the upper punch with screws to the movable beam. Close the mechanical lock and raise the beam by using the control panels.
5.Calibration: Adjust the position the upper punch (mould). When the movable beam reaches the upper limit of its range, the feed carriage should be able to run without the mould being touched. For smooth operation, you should adjust and check the position of the feed cart regularly.
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Conclusion: Our brick making machines with advanced brick molds are ideal for producing high quality hollow and porous blocksin Africa. These machines have been designed to meet specific construction requirements of countries like Ghana or South Africa. They are durable, efficient, and cost effective. Our comprehensive installation guide makes it easy to install and maintain your brick molds, and ensures optimal performance.Contact our sales teamif you would like to know more about our products or purchase them. All of our customers receive a lifetime after-sales warranty.
ZCJK Groupis a brick making machine manufacturer from China, with its own R&D team and factory, as well as professional sales staff and after-sales team. We have been engaged in brick making machine for 22 years, and we can sell brick making machine and supporting equipment, including pallets, molds, concrete mixers, etc. Whether you are going to work in the construction industry or have been engaged in the enterprise for many years, I believe we will be a good choice for you. All customers who buy our products will enjoy lifetime after-sales service.
Core Advantages:
In terms of functional design, ZCJK Hollow Brick Mould takes into account both practicality and economy. The precise calibration of the hollow hole position layout only reduces 30% of the raw material usage but also ensures that the finished brick has a compressive strength of MU10 standard, which can be safely used for wallasonry, road base backfilling, fence building and other scenarios. At the same time, the mold adopts a modular splicing structure, with a firm snap-in connection, gap ≤ 0.5mm, a single person can complete a set of mold assembly within 10 minutes, which is 60% more efficient than traditional m, effectively shortening the project cycle.
For different engineering needs, ZCJK provides a variety of conventional specifications such as 24011590 (standard wall), 20010060mm (light partition wall), and supports customizing the number of holes, brick size and special shape according customer needs, adapting to a variety of scenarios such as villa construction, municipal road maintenance and rural dangerous house renovation.
As a brand focusing on construction tools, ZCJK Hollow Brick Mould always adheres to the concept of "Quality First, Service First". All hollow brick molds meet national environmental protection standards, no odor, no pollution; detailed construction guides are with the purchase, covering raw material ratio, pouring skills, demoulding maintenance and other key points; 7x24-hour after-sales team responds at any time solving construction problems in a timely manner, so that every project can be efficiently promoted.
Choosing ZCJK Hollow Brick Mould is not only choosing reliable construction tools but also choosing a worry-free and efficient construction solution, which helps every construction project to be implemented with high quality.
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If you have any enquiry about quotation or cooperation, please feel free to email us at jack@hs-blockmachine.com or use the following inquiry form. Our sales representative will contact you within 24 hours. Thank you for your interest in our products.
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