GMT Fiberglass Pallet

With”fiberglass-reinforced composite structure all-environment durability green recycling characteristics”as its core competitiveness, it is compatible with the full range of6-22 type sinterless brick machines, providing a lightweight and high-strength load-bearing solution for the production of cement bricks, hollow bricks, refractory bricks etc.

The QTY4-18 and QTY4-20A brick making machinesare compact, fully automatic machines known for their cost-effectiveness and efficiency. Both models use GMT fiberglass pallets, sized 880*550*20mm, which offer a range of advantages over traditional pallets. These machines are designed to maximize productivity, with the QTY4-18 capable of producing at least 41,600 bricks in an 8-hour shift and the QTY4-20A producing at least 30,000 bricks in the same time frame.

Benefits of GMT Fiberglass Pallets

GMT (Glass Mat Thermoplastic) fiberglass pallets bring numerous benefits to brick making operations. These pallets are a composite material made from glass fibers and thermoplastic resin, resulting in a lightweight yet incredibly strong and durable product. Here are some key benefits:

1. Lightweight Construction: GMT pallets have a density of just 1.2g/cm³, which is 60-70% lighter than PVC pallets. This reduced weight makes them easier to handle and reduces shipping costs, allowing more pallets to be transported in each container.

2. Longevity and Durability: Designed to last between 8-10 years, GMT pallets are highly resistant to impact thanks to the robust glass fiber reinforcement. They can withstand the high pressure demands of any brick-making machine without bending or breaking.

3. Waterproof and Corrosion-Resistant: Unlike traditional wood or PVC pallets, GMT pallets are waterproof and resistant to corrosion, making them ideal for use in various environmental conditions. They also exhibit superior wear resistance, outlasting both PVC and wooden pallets.

4. Customizable Sizes: GMT pallets can be tailored to any size requirement, ensuring they meet the specific needs of different brick-making machines and production lines.

Advantages Over Traditional Pallets

GMT fiberglass pallets offer distinct advantages over conventional materials such as PVC, wood, and steel:

1.Weight and Handling: Traditional PVC pallets are significantly heavier with a density of 1.75-1.8g/cm³, leading to higher labor costs and logistical challenges. GMT pallets, being lighter, alleviate these issues.

2.Durability and Lifecycle: While PVC pallets tend to warp, bend, and break within 2-3 years, GMT pallets maintain their structural integrity for up to a decade. Wooden pallets are prone to splintering and cannot consistently produce standard-sized bricks, while GMT pallets ensure uniformity and reliability in brick production.

Technical Superiority of GMT Pallets

The structural design and advanced manufacturing process of GMT pallets resolve the typical issues associated with other materials. The interwoven glass fibers provide exceptional rigidity and toughness, similar to how steel rebar reinforces concrete. This unique construction makes GMT pallets ideal for high-stress applications like brick making. They also do not absorb water, making them suitable for all weather conditions, and their recyclability underscores their status as a sustainable and environmentally friendly option.

Application in Brick Making Machines

When used with QTY4-18 and QTY4-20A brick making machines, GMT pallets enhance overall efficiency and product quality. These machines can produce 26 standard-sized bricks (240*115*53mm) per pallet. The high production rates and robust nature of GMT pallets mean they can withstand the repetitive, high-pressure cycles of the brick-making process without compromising on performance. The lightweight nature of GMT pallets also contributes to lower operational costs and improved handling during the production process.

Conclusion

The QTY4-18 and QTY4-20A brick making machinespaired with GMT fiberglass pallets represent a significant advancement in brick production technology. The GMT pallets provide numerous benefits, including lightweight construction, durability, resistance to environmental factors, and customizable sizes, making them a superior choice over traditional pallets. These advantages translate to higher efficiency, reduced costs, and improved brick quality, ensuring that brick manufacturers can meet their production goals effectively. Embracing GMT fiberglass pallets in your brick-making operations is a strategic move towards sustainable, efficient, and high-quality production.

Core Technology: 

Performance Breakthrough of Fiberglass Composite Material

The ZCJK GMT Fiberglass Pallet adopts fiberglass mat reinforced thermoplastic material (GMT), and through the "50% fiberglass   PP base material" hot pressing molding process, it achieves a performance revolution of traditional pallet materials

Three-dimensional fiberglass-reinforced structure: The ZCJK GMT Fiberglass Pallet’s fiberglass is distributed in a three-dimensional crisscross manner, similar to the structure of reinforced concrete with an elastic modulus of 3.7GPa and a compressive strength of more than 50MPa, which improves the rigidity of the PVC pallet by40%. It shows no significant deformation in 3000 load cycles and has a flatness error ≤ 0.5mm/m, ensuring the dimensional of brick molds and improving the yield to more than 98%.

All-environment durability: ZCJK GMT Fiberglass Pallet operates stably in a wide temperature range of -4°C to  90°C, and its impact resistance is still 20kj/m² in a low-temperature environment, without deformation in high-temperature steamuring scenarios. The water absorption rate is less than 0.5%, and the resistance to acid and alkali corrosion reaches the industrial grade, which can adapt to the use coastal high-salt fog areas. The surface Shore hardness is 72D, and after 100 minutes of vibration wear test, the surface loss is only 0.5mm, with a service life of 6-8 years, which is three times longer than wooden pallets.

Green and lightweight advantage: With a density of 1200 kg/m³, ZCJK GMT Fiberglass Pallet is 50% lighter than steel pallets of the same specification, reducing the transportation cost of a single pallet by30%. It can be recycled 100% after disposal, in line with the EU RoHS environmental protection directive, avoiding the problems of deforestation and difficult of traditional wooden pallets, and helping customers achieve green production certification.